Bosch Manufacturing Solutions
About us
As a global special purpose machinery provider in the area of production equipment & automation, we offer individual assembly and testing solutions, advanced manufacturing processes and technologies, as well as intelligent solutions and services along the entire product life cycle.
Due to our competence in the field of international project management and the expertise of nine locations worldwide, we can “think globally and act locally”. In this way we combine the advantages of global standardization with regional, market-specific conditions.
To face the requirements of our customers with future oriented solutions, we continuously develop our technologies and production processes.
Products & services
Our portfolio
All our manufacturing processes: - Handling, Robotic & Automation - Optical Inspection - Separating - Joining (examples: pin insertion, tightening & screwing, ultrasonic welding) - Measurement & Testing - Laser Technology (examples: Laser Welding on-the-fly), Laser Cutting, Laser Drilling, Laser Micro Structuring) - Forming - Surface Technology
Magnetic Conveyor System
Successful integration of a magnetic conveyor system throughout a manufacturing line, reducing machinery investment and increasing productivity.
Laser Technology
Own laser lab. From consulting to feasibility studies, pre-testing of individual tests to series production - Laser Welding: steel, aluminum, copper, plastics, - from 25 µm to 5 mm welding depth - Laser Structuring: precise geometries, functional structures - Laser Drilling: small and precise holes (20 … 500 µm) – high number in short time - Laser Cleaning: functional cleaning e.g. for stripping of wires - Laser Marking: from readable text to DMC - Laser Cutting
Stator Manufacturing mid volume line
Manufacturing line for stators for electric motors with hairpin technology stations. This is a robotic cell, a 7-axis robot, that handles the load of parts for different processing stations.
Feeding of electric vehicle battery cells
Specialized battery cell preparation machines, with a cycle time of 600 cells/minute
Handling & Robotics - Flexfoil handling
- Highly precise and technology-driven process specifically designed for handling of flexible foil materials (FlexFoil) - Full automation of catching, guiding, and inserting flex foils or cables with integrated control for reliable insertion - Accurate positioning using sensors for precise alignment during production - Vacuum grippers and mechanical form force for careful handling, preventing damage to delicate flex foil structures - Cycle time minimization through maximal process knowledge - Positioning repeatability according to ISO 9283: ± 0.02 mm - Wide range of flex foil widths from several millimeters to centimeters - Typical flex foil thickness between 0.175 to 0.3 mm - Dual gripper for different connector sizes
Forming – Twisting
- Twisting for wire connection for normal & special wires, and for I-/U-/IX-/UX-Pin - Automatical tool re-equip (via robots or transfer) - Fully synchronized movements allow for a robust process - Compact machine in vertical setup - Synchronized twisting of up to 10 layers - Axial force up to 100 kN - Torque up to 4.500 Nm
Test benches for the automotive industry and all stages of H2 and fuel cell production
Test benches for the automotive industry and all stages of H2 and fuel cell production