OptiFact™ Robot Diagnosis dashboard

Understanding Your Robot’s Condition: Introducing the Robot Diagnosis Dashboard in OptiFact™.

Industrial robots generate vast amounts of operational data every day. Until recently, much of this data remained underused, making it challenging for operators to understand the condition of their robotic fleet without manual checks or reactive troubleshooting. As production environments grow more complex, there is increasing value in tools that turn raw machine data into meaningful insights.

OptiFact™ now addresses this need with Robot Diagnosis, a dedicated dashboard designed to help users better understand the internal behavior of their robots and make more informed maintenance decisions.

What Robot Diagnosis Does
The Robot Diagnosis dashboard works by collecting motion-related data directly from the robot’s motors and gearboxes. Using ABB-developed algorithms, OptiFact processes this data and translates it into a health score between 0 and 10, giving users a clear, at‑a‑glance indication of the robot’s current condition.

This score consolidates a range of internal performance factors—such as mechanical behavior, load patterns, and motion characteristics—into one accessible metric. A lower score indicates normal robot operation, while a higher score highlights deviations that may indicate emerging mechanical issues where proactive maintenance could improve performance.