Power, reliability and gas-tight innovation The air-cooled SAUER Orkan series is based on a flexible modular system and features a high drive power of up to 110kW with a clear and compact design. Featuring a final pressure of up to 500 bar and booster types with suction pressures of up to 16 bar, this clearly designed solution also guarantees enormous versatility. It is hermetically gas-tight thanks to its maintenance-free and wear-free magnetic coupling, making it the perfect choice for demanding gas applications of all kinds.

Discover the vertical advantage The air-cooled high-pressure compressors in the SAUER Tornado series combine a compact design with maximum performance and final pressures of up to 400 bar, thanks to their vertical design.

The SAVAGE A50 Air LUX helmet distinguishes itself through thoughtful features that makes a bold statement with ESAB-proven design. The integrated air vent can be easily adjusted to refine airflow through the front of the helmet. Furthermore, reliable PAPR system performance is achieved with TH3-level protection with EPR-X1.1 or EPR-X1 from ESAB. The SAVAGE A50 Air LUX helps ease part setup and aids visibility in low-light environments through its integrated 50-lumen LED work light. The work light is easy to power on using the externally-mounted button, found next to ESAB’s characteristic grind button found on the left side of the shell.

Battery lifting magnet especially for profiles and supports The SB950-Profile is the compact solution for the safe and efficient lifting of steel profiles, especially U and H -shaped beams. With its narrow, deeply recessed pole shoes, it is ideal for confined geometries and profiles with low material thicknesses from 4 mm. The integrated automatic mode enables a contactless switching process: when the magnet is positioned and the crane eye is then released, the system switches on or off automatically. This not only increases process reliability, but also saves valuable time in daily use.

SCAN (Smart Cost Analyzer) is a service for identifying cases where additive manufacturing can offer clear advantages. This platform analyses an inventory of items, however large, identifying the techno-economic feasibility of those with potential of improvement. For many companies, managing a large inventory of components is not only difficult, but costly in terms of time and resources. This is where additive manufacturing can be a great ally by producing only what is needed, when it is needed. However, identifying those components where additive manufacturing offers technical and economic advantages can be difficult, especially considering the multiple additive technologies available. It was this reality that led the company to develop a service such as SCAN. At Bronymec, we have been manufacturing polymeric parts for over 25 years, and although this is an obvious advantage when it comes to identify the most suitable types of parts for additive manufacturing, part-by-part analysis is tedious. Thanks to this software, the identification of cases with the potential for technical and economic improvement through additive manufacturing is facilitated in just a few minutes. SCAN allows mass evaluation of many items to detect cases where additive manufacturing is not only technically feasible, but also economically profitable. At a time when additive manufacturing offers added benefits such as shortening the supply chain and making it more resilient, as well as being a key factor on the road to a more sustainable industry, the market needs to be able to identify those components that can be easily directed towards 3D printing. At Bronymec, we have the resources to provide a full analysis of the savings potential with concrete data for each reference. Specialized DfAM engineers, as well as reverse engineering and Luma optimization service, ensure that the distinguishing value of additive manufacturing is maximized, with detailed reporting through SCAN platform.

In industrial environments, automated 3D scanning cells have become a fundamental tool in manufacturing and production processes. The ScanBox is designed and built to industry standards to ensure maximum safety and mobility. As standardised systems, a different solution is offered for each application and this allows for shorter delivery and commissioning times. All ScanBox models consist of an ATOS 3D scanner, robot, rotary table, automation software, safety cabinet and other components that in their different dimensions and performance complete a standardised solution for every industry application.

For the scanning of parts with certain surface characteristics, e.g. transparent, the use of an aerosol is necessary. In these cases, aerosols are the perfect complement to achieve high quality scanning. The German brand AESUB supplies AESUB Blue, Orange, Green, White, Yellow and Transparent aerosols within its product range, which due to their quality and characteristics have become a benchmark in the market.

The KSCAN-X is an advanced, wireless 3D scanner designed for high-precision measurements on objects ranging from medium to ultra-large sizes. Equipped with adaptive photogrammetry technology and high-speed blue lasers, it captures complex details with a resolution of up to 0.030 mm. Its lightweight design, smart buttons, and wireless connectivity make it easy to use in a variety of environments, from aerospace to advanced manufacturing. It offers an efficient and versatile experience, ideal for quality inspections and large-scale projects.

Bombas para Fluidos

First certified industrial gripper for collaborative operation SCHUNK is building on its advantage when it comes to grippers for collaborative operation: with the SCHUNK Co-act gripper EGP-C, the competence leader for gripping systems and clamping technology is presenting for the first time an inherently safe industrial gripper that is certified and approved for collaborative operation by the German Social Accident Insurance DGUV. The certificate simplifies the safety observation for collaborative applications and shortens the time requirement. The compact 2 finger parallel gripper enclosed with a collision protection cover covers a wide range of applications – from small component assembly in electronics and consumer goods industry right up to assembly applications in the automotive sector. At SCHUNK, the EGP-C Co-act is already prototypical of an HRC workstation in gripper assembly. Here, the worker takes on assembly and quality control, while the robot removes adhesive residues on a sharp-edged extraction plate with the gripper. This improves ergonomics and minimizes the risk of injury for the employee. The EGP-C Co-act satisfies the requirements of ISO/TS 15066 and is designed so that it cannot injure a person. A safe current limitation ensures that the requirements for collaborative applications are reliably satisfied. The gripper can be controlled extremely simply and via digital I/O. Thanks to an operating voltage of 24V DC, it is also suitable for mobile applications. Simplified safety observation for overall application The EGP-C Co-act is supplied as a completely pre-assembled unit with the right interface for the cobots of KUKA, Fanuc or Universal Robots. Interfaces for robots from other manufacturers are possible upon request. Furthermore, programming modules are envisaged for all conventional cobots which will further reduce the commissioning effort. The entire regulation and power electronics are fitted in the interior of the gripper, meaning they don't take up any space in the electrical cabinet. Brushless and thus maintenance-free servomotors as well as a powerful junction roller guides guarantee a high level of efficiency, and transforms it into a dynamic and high-performance expert for demanding handling of small and medium-sized parts. Within the reliable finger length, the gripper fingers obtain an approximately constant gripping force and speed over the entire stroke. In order to make the collaboration with the operator as fluid and as intuitive as possible, the gripper is fitted with LED lighting in traffic light colors, by means of which the user can signal the respective condition of the module. The certified gripper for small components is available from the first quarter of 2018 in size 40 with a finger stroke of 6 mm and a maximum workpiece weight of 0.7 kg. The gripping force can be adjusted by means of a rotary encoding switch in several increments. Additional sizes will follow in the first half of 2018.

Powerful double clamping vise with encapsulated drive The family of manual SCHUNK KONTEC KSC Basic-Line is known for high clamping forces, ease of use, short set-up times and excellent price-performance ratio. SCHUNK, the compe-tence leader for gripping systems and clamping technology is now expanding its modular system with the SCHUNK KONTEC KSC-D, a lightweight and flat double clamping vise espe-cially designed for demanding applications in automated machine tools with workpiece storage. An induction-hardened base body, long jaw guidances, fitted slide, case-hardened chuck jaws and a fully encapsulated drive ensure a high degree of precision, maximum wear resistance, and minimal cleaning effort. Completely nickel-plated, the vise is perfectly protected against corrosion for continuous use in pallet systems or on tombstones. Simple operation due to third hand function By means of a convenient third hand function, two workpieces can be inserted next to each other, fixed, and securely clamped together. Due to the trapezoidal threads, high clamping forces can be achieved with little manual effort. As part of the SCHUNK modular system for highly efficient workpiece clamping, the clamping force blocks offer further advantages: the clamping pins of the SCHUNK VERO-S quick-change pallet system without adapter plate can be directly screwed into the base body of the vise. The clamping force blocks can also be fitted with a wide variety of jaws from the SCHUNK standard chuck jaw range. The double clamping vise is available in three sizes with jaw widths of 80 mm or 125 mm, clamping forc-es of 25 kN or 40 kN, and base body lengths of 300 mm, 320 mm, and 740 mm.

Magnetic chucks display the clamping status – modular control unit increases user comfort SCHUNK MAGNOS magnetic chucks provide lowdeformation workpiece clamping, free accessibility, and a fast workpiece change. To further increase operating comfort, all SCHUNK MAGNOS square pole plates are equipped with a status display from now on by default. It displays the current clamping status continuously, even when the magnetic chuck has been disconnected from the control and is in a pallet storage with clamped workpiece for instance. The competence leader for gripping systems and clamping technology is also putting a modular designed control unit onto the market, which gives users a high degree of flexibility and operating comfort. The SCHUNK MAGNOS KEH plus is universally suitable for all SCHUNK square and radial pole plates. One, two, four or eight magnetic chucks can be actuated at the same time, depending on the basic version. Status monitoring via machine control By selecting the appropriate connection cable, both small magnetic chucks with 4-PIN connectors as well as large magnetic chucks with 7-PIN connectors can be actuated. Equipped with plug connectors, each cable can be exchanged quickly and easily. Moreover, it is possible to assign vacant slots at any time with additional magnetic chucks. To ensure process reliability in automated applications, it is possible to monitor each individual magnetic chuck. To do this, the individual clamping state is transmitted via a PLC interface to the superordinated system control. The SCHUNK MAGNOS KEH plus control unit is completed by the handheld remote SCHUNK MAGNOS HABE-S plus that is also modular. This allows control of the individual magnetic chucks and the individual 16-step holding force regulation process. The hand-held remote control continuously provides information on the individual clamping status of the connected magnet chucks via LCD display and LED. In the case of malfunctions, error codes are also provided on the display, making trouble shooting simple.

Flexible rotary modules: compact, precise and dynamic Current discussions about the smart factory and Industry 4.0 can easily give the impression that the advantages of mechatronization can be attained only through radical change – a big bang, so to speak, in production automation. The exact opposite is the case: design engineers are increasingly recognizing the potentials of mechatronic components and are already using them effectively today. This also includes the mechatronization of rotative movements. There are good reasons why SCHUNK, the competence leader for clamping technology and gripping systems has expanded its line of standard gripping system components with respect to electric rotary modules. Módulos flexibles rotatorios: Compacto, preciso y dinámico Whether for highly dynamic electronic assembly, freely positionable rotary indexing tables for assembly applications or powerful rotary actuators for heavy loads – the world’s most extensive line of mechatronic modules from SCHUNK, with more than 300 standard components, offers the right mechatronic rotary module for every dimension. Particularly for assembly applications in the electronics, consumer goods and pharmaceutical industries, for example, SCHUNK developed the endlessly rotating SCHUNK ERD miniature module, the world's only torque motor with an integrated air feed-through and absolute position measuring system. The module features two integrated air feed-throughs as standard equipment. Available options include four electrical feed-throughs and the SIL2-certified absolute position measuring system. The SCHUNK ERD, which is available in three sizes with nominal torques of 0.4 Nm, 0.8 Nm and 1.2 Nm, can be used to implement space-saving, high-torque and high-speed assembly systems that also fulfill the stringent requirements of the machine directives. The rotary module is driven by a brushless synchronous motor with permanent excitation. Its special geometry ensures high dynamics and acceleration. Also, due to the optimized air feed-throughs, pneumatic actuators connected to the module can be actuated more quickly. These two combined factors ensure short cycle times and high productivity. The absolute position measuring system eliminates the need for time-consuming reference runs during startup and after an emergency shut-down; also, the repeat accuracy is improved, with a specified value of 0.01 mm. A large number of pairs of poles ensures that the module generates a high rated torque of up to 1.2 Nm even at low speeds. The module can be controlled for example using Bosch-Rexroth IndraDrive CS drive controllers. Minimal interfering contours The versatile SCHUNK ERS rotary module was developed for rotary motions in the middle load range, which is most in demand. The most compact mechatronic rotary module currently available on the market has a height of only 66 mm in size 170. It achieves a rated torque of 5 Nm and a maximum torque of 17 Nm. This module enables the design of very versatile and compact systems. In assembly applications it can be used either as a rotary module or as a small rotary indexing table. The core component is a hollow shaft torque motor, which makes it possible to build a very lightweight and compact module that operates completely wear-free and therefore extremely efficiently. With its endless rotation at speeds of up to 250 rpm it can approach any intermediate positions at a repeat accuracy of 0.01°. As opposed to rotary modules with a conventional servomotor the ERS has no additional interfering contour. Elasticity from backlash and friction is also eliminated. Instead, the durable module features high acceleration, high turning speed and high precision. An optional pneumatic brake can be integrated to ensure reliable holding of single positions. A large center bore allows the feed-through of cables or workpieces, as well as the use of a camera. But that is not all. To conduct compressed air or signals directly without the use of hoses or cables, the compact module is also available in a version with pneumatic/electric feed-through, in which a slip ring or air duct enables the feed-through of up to eight electrical signals (24 V DC/2 A) and one fluid with a pressure of up to 8 bar. The SCHUNK ERS is available in three sizes with outer diameters of 135 to 210 mm. The version with a rotary feed-through is available in two sizes with outer diameters of 170 and 210 mm. To ensure maximum versatility in the control strategy, the modules can be operated with the SCHUNK ECM motion controller (48 V version) or with a standard controller, for example from Bosch or Siemens (560 V version). Free choice of motors The electrically driven SCHUNK ERM rotary module shows the tremendous advantages of using mechatronics also for heavy loads. This module combines high torques with high precision. That makes it ideal for the variable and precise positioning of heavy loads, such as for turning and reorientation of workpieces in automotive production. Spontaneous changes in the handling process and constantly changing parts families can easily be programmed to increase versatility in the process design. This also facilitates commissioning, since the ERM modules allow fast and precise fine adjustment of tolerances during system engineering, which is not possible with pneumatic rotary modules. In addition, it is possible to operate the modules at reduced speed during set-up or maintenance, which not only prevents damage, but also significantly reduces the time needed for the initial system start-up. The adaptive design of the ERM modules allows the use of all standard industrial servo motors. This provides a very high degree of freedom with respect to the control strategy. Equipped with the right motor, the properties of the system controller with respect to programming, safety or field buses can be transmitted directly to the module. Compensation of the different regional standards in Europe, USA and Asia is therefore relatively easy. In addition, the auxiliary gearbox, which turns in 4x90° steps, allows optimal adaptation of the interfering contour of the rotary module and drive unit for use with gantries. A standard center bore of 22 mm enables a very compact and uncluttered system design. Eight air feed-throughs supply compressed air to the pneumatic actuators downstream of the rotational axis. In size 160 the maximum output torque is 75 Nm and the maximum driving torque is 2 Nm. Compact powerhouses At the upper end of the performance scale SCHUNK offers three compact and intelligent high-performance rotary modules, which are optimally designed for robust use in industrial applications: SCHUNK PR 2, PDU 2 and PSM 2. These modules feature fully integrated electronic control and power components. This eliminates the need for an external controller and minimizes the number of cable connections, as well as fault susceptibility. The powerhouses are available in three standard sizes. They are controlled either via Profibus (up to 12 Mbit/s) or CAN-Bus (up to 1 Mbit/s). The modules are equipped with a USB device port for commissioning and parameterization via PC with the SCHUNK Motion Tool. Manual addressing is possible via a convenient rotary code switch. Initial module movements can be achieved manually by the use of DIP switches. The status is indicated via an LED display. Due to harmonic drive gears the PR 2, which is designed as a rotary module, and the PDU 2, designed as a linear axis module, achieve very high torques between 16 Nm and 184 Nm, depending on the size. The direct drive PSM 2 is ideal for moving small loads faster. With a torque of up to 1.8 Nm the compact module reaches speeds of up to 4,320 rpm. Individual control of the position, speed and torque is possible with all three modules. An incremental encoder ensures high positioning and repeat accuracy. The integrated brake allows reliable holding of the single positions.

Low-maintenance power lathe chuck with permanent lubrication and through-hole Constant clamping forces, minimal maintenance costs as well as high energy efficiency, and productivity are assured with the versatile SCHUNK ROTA NCA power lathe chuck. With its large dimensioned through-hole for automated bar loading and its convenient clamping range, the weight-reduced lathe chuck covers an extremely wide range of applications. The special geometry of the chuck body makes it easy to access tools, meaning that the ROTA NCA is especially suitable for use on modern turn/mill centers. In addition, the weight-reduced design ensures high energy efficiency as well as reduced acceleration, and deceleration times. The special sealing increases process reliability The special seal system located on the fine-serrated base jaws prevents grease from being flushed out and the clamping force from being lost gradually. Compared to conventional power lathe chucks, the lubrication intervals are extended by a factor of twenty. In addition, the seal prevents chips or dirt from penetrating the chuck body. To ensure maximum process reliability, all functional components are hardened and ground. The fine-serrated power lathe chuck (1.5 mm x 60° or 1/16"x 90°) is available in five sizes from 160 mm to 330 mm diameter with maximum clamping forces of 45 kN to 160 kN and through-holes of 32 mm to 104 mm for speeds from 3,500 rpm up to 5,500 rpm. The jaw stroke is a uniform 5.3 mm. The lathe chuck can be directly adjusted to the machines via an integrated interface.